Coal Crusher Hammer for Sale – Wear Parts Manufacturer

As a professional manufacturer and exporter of crusher wear parts, we specialize in the production of high-quality coal crusher hammers designed to deliver outstanding durability, strength, and performance in coal crushing environments. Our coal crusher hammers are engineered to withstand the high impact and abrasion of coal processing, providing longer service life and reduced downtime. In this product page, we present a detailed overview of our coal crusher hammers, including material options, manufacturing process, applications, benefits, technical specifications, and global export capability.

Ürüne Genel Bakış

A coal crusher hammer is a critical component used in hammer crushers for crushing coal and other soft to medium-hard materials. It is the part that strikes the material, applying impact force to break it into smaller pieces. These hammers are used extensively in industries such as:

Coal-fired power plants
Cement manufacturing
Coke plants
Steel production
Coal mining operations

Why Quality Coal Crusher Hammers Matter

Coal crusher hammers operate in extremely abrasive and high-impact environments. Subpar hammers can lead to:

Frequent replacements
Increased maintenance costs
Azaltılmış kırma verimliliği
Unplanned equipment downtime

Investing in premium coal crusher hammers significantly enhances overall equipment performance, reducing operational costs and maximizing output.

Materials Used in Coal Crusher Hammers

Our coal crusher hammers are available in a variety of materials to match specific crushing conditions and customer requirements:

1 High Manganese Steel (Mn13, Mn18)

Excellent work-hardening properties
High impact resistance
Suitable for applications with strong impact but moderate abrasion

2 High Chrome Iron (Cr20, Cr26)

Superior wear resistance
Ideal for abrasive coal environments
Less suitable for extremely high impact

3 Bimetallic Composite (High Chrome + Tough Alloy Steel Base)

Combines wear resistance and impact resistance
Extended service life
Cost-effective in demanding environments

4 Martensitic Steel

Balanced hardness and toughness
Ideal for moderate impact and abrasion conditions

We help our customers choose the best material based on their specific application, feed size, and moisture content.

Manufacturing Process of Our Coal Crusher Hammers

We employ advanced manufacturing techniques to ensure consistency, strength, and precision:

1 Precision Casting

Sand casting or lost foam casting
Accurate control of dimensions and chemical composition

2 Heat Treatment

Hardening and tempering processes
Improves mechanical strength and structural integrity

3 Machining and Finishing

CNC machining for tight tolerances
Smooth surface finish for perfect installation

4 Quality Control

Spectrometer chemical analysis
Brinell and Rockwell hardness tests
Impact resistance testing
Dimensional inspection

All production follows ISO 9001 quality standards.

5. Features and Benefits of Our Coal Crusher Hammers

1 Wear Resistance

Our hammers resist wear in high-abrasion coal crushing conditions, extending replacement intervals.

2 High Impact Strength

Designed to endure repeated impact without breaking or cracking.

3 Consistent Performance

Uniform hardness and weight balance ensure smooth and efficient operation.

4 Customizable Designs

Tailored to your crusher type and application needs (OEM & ODM services available).

5 Cost Efficiency

Longer lifespan reduces cost per ton and maintenance frequency.

Teknik Özellikler

Parametre	Şartname
Malzeme	Mn13, Mn18, Cr20, Cr26, Bimetal, Martensitic
Sertlik	200-450 HB depending on material
Uygulama	Coal crushers in power, mining, cement, steel industries
Ağırlık	5 kg – 120 kg (custom sizes available)
Boyutlar	Customized as per drawing/sample
Standard	ISO 9001, SGS-tested on request

Applications of Coal Crusher Hammers

Our hammers are used globally in:

Coal Power Stations: Pulverizing coal for combustion
Madencilik Faaliyetleri: Crushing run-of-mine coal to manageable size
Çimento Fabrikaları: Preparing coal for kiln firing
Steel Mills: Coal size reduction for blast furnaces
Biomass Plants: Processing coal blends for energy production

Compatible Crusher Brands

We manufacture hammers compatible with major crusher brands, including:

Metso
FLSmidth
Hazemag
Williams
Thyssenkrupp
Pennsylvania Crusher
And many OEMs in China, India, and Southeast Asia

We also produce customized hammers according to your specific machine drawing or sample.

Packaging and Delivery

We ensure safe and timely global delivery:

Paketleme: Wooden crates, steel pallets, or customized packaging with your branding
Shipping: By sea, air, or express courier
Lead Time: Typically 15–30 days depending on order size
Export Markets: Southeast Asia, Middle East, South America, Eastern Europe, Africa

Why Choose Us as Your Coal Crusher Hammer Supplier

Factory Direct Price: Competitive pricing with no middleman markup
Strict Quality Control: 100% inspection before shipment
OEM/ODM Service: Customized solutions for your unique needs
Fast Response: Responsive sales and technical team
Proven Experience: Exported to 30+ countries, used in thousands of plants

Case Studies

Case 1: Power Plant in Indonesia

We supplied high-chrome hammers that extended service life from 1 month to 3.5 months, saving maintenance costs.

Case 2: Indian Cement Plant

Our bimetallic hammers reduced total hammer replacements by 40% annually.

Case 3: Coal Mine in South Africa

Martensitic steel hammers showed excellent resistance to breakage during rainy season operations with wet coal.

Sıkça Sorulan Sorular (SSS)

Q1: Can you produce hammers based on my drawing?
Yes, we can manufacture according to CAD drawings or reverse-engineer from samples.

Q2: How long do your hammers last in coal crushing?
Depending on the material and conditions, our hammers last 2–4 times longer than regular cast iron hammers.

Q3: What is your MOQ?
We support small trial orders. MOQ can be as low as 100 kg.

Q4: Do you offer free samples?
Yes, for standard designs we offer free samples (freight collect).

Q5: What payment terms do you accept?
T/T, L/C, Western Union, and other flexible options.

Get a Quote for Your Coal Crusher Hammer Needs

If you are looking for a reliable supplier of coal crusher hammers with global shipping, customizable materials, and competitive prices, contact us today.

📧 E-posta: john@cementplantpart.com
📞 Phone/WhatsApp: +86-15057941949
🌐 Web sitesi: www.cementplantpart.com