Вкладыши для конусной дробилки

Cone Crusher Liner for sale

Cone crusher liners are the primary wear components in cone crushers, essential for crushing a wide range of hard materials in mining, quarrying, construction, and recycling applications. The liners include two critical parts: the Мантия (moving liner) and вкладыш для чаши (fixed liner), both of which are subjected to severe wear and impact during crushing operations.

На сайте Econe, we specialize in manufacturing and exporting high-quality cone crusher liners that offer superior performance, extended wear life, and cost-efficiency. Our products are compatible with most major brands, including Metso, Sandvik, Terex, Kleemann, and more. Whether you need OEM replacements or custom-engineered solutions, we are your trusted cone crusher liner supplier.

What Are Cone Crusher Liners?

Cone crusher liners are wear-resistant components that form the crushing chamber in a cone crusher. The mantle rotates eccentrically under the bowl liner, compressing and breaking the feed material. As the primary wear parts, liners determine not only the efficiency but also the cost-effectiveness of your crushing process.

Without high-quality liners, the crusher would suffer from premature breakdowns, increased downtime, and high operating costs. Hence, choosing the right cone crusher liner material and profile is crucial for any crushing operation.

cone crusher bowl liners

 Key Material Options

Material selection is essential for cone crusher liner performance. Our liners are made from top-grade wear-resistant alloys:

a. High Manganese Steel (Mn13, Mn18, Mn22)

  • Self-hardening properties.

  • Ideal for impact and abrasion resistance.

  • Most widely used material in crushing industry.

b. Chromium-Molybdenum Alloy Steel

  • Superior toughness and heat resistance.

  • Suitable for high-temperature or chemically aggressive environments.

c. Martensitic Steel with Ceramic Inserts

  • High hardness and crack resistance.

  • Blends toughness with long-lasting wear life.

d. Bimetallic Composite Liners

  • Combines two materials for enhanced performance.

  • Cost-effective for extreme crushing environments.

Cone Crusher Liner Designs and Profiles

Liner profile has a direct impact on throughput, product shape, and wear life. Common profiles include:

  • Coarse (C): For secondary crushing.

  • Medium (M): Balanced profile for general-purpose use.

  • Fine (F): For shaping and fine product output.

  • Extra Coarse (EC): For very large feed sizes.

  • Hybrid Designs: Customized for specific mineral types.

We use 3D scanning and CAD/CAM tools to reverse-engineer and optimize liner profiles.

cone crusher bowl liners

Specifications & Technical Parameters

ItemОписание
Material GradeMn13Cr2, Mn18Cr2, Mn22Cr2, Alloy Steel
Твердость220-250 HB (as cast), 400-600 HB (work-hardened)
Thickness30mm to 150mm
Диапазон веса20 kg to 2500 kg per piece
Compatible BrandsMetso, Sandvik, Terex, Powerscreen, Symons, etc.
FinishMachined or non-machined, painted or natural

All liners can be made to exact OEM specifications or customized based on your requirements.


Performance Characteristics

Our cone crusher liners are known for:

  • Высокая износостойкость: Outstanding service life in hard rock conditions.

  • Impact Strength: Withstands continuous crushing shocks.

  • Dimensional Accuracy: Ensures a perfect fit with minimal installation time.

  • Thermal Stability: Maintains performance in high-temperature applications.

  • Work-Hardening Capability: Hardens under pressure to resist wear.


Applications Across Industries

Cone crusher liners are used in a wide variety of industries:

  • Mining: Gold, copper, iron ore, nickel, zinc, and others.

  • Производство агрегатов: Sand, gravel, granite, basalt.

  • Цементные заводы: Crushing raw materials and clinker.

  • Переработка: Crushing concrete, asphalt, and slag.

  • Химическая обработка: Size reduction of industrial minerals.


Advantages of Our Cone Crusher Liners

  • 🛠️ OEM & ODM Available

  • 🔧 Precision Fit for All Major Brands

  • 💪 Увеличенный срок службы

  • 💰 Cost-Efficient with Reduced Downtime

  • 🌍 Worldwide Shipping and Support

  • 🧪 Material Test Reports Included

  • 🚛 Fast Production and Delivery Times


Customization and OEM Service

We specialize in:

  • Custom liner profiles based on your production goals.

  • Reverse engineering of existing liners.

  • Branding and labeling for resellers.

  • Special material compositions for aggressive environments.

  • Mold storage for repeat orders.

Simply send us your drawings, samples, or requirements, and our engineers will deliver a precise solution.


Installation & Replacement Guidelines

Proper installation ensures optimal performance:

  • Clean the crushing chamber thoroughly.

  • Check fitment and alignment of the liner.

  • Tighten bolts in sequence to prevent stress cracks.

  • Regularly inspect wear patterns.

  • Rotate the liner if reversible to maximize usage.

  • Replace before wear reaches the base surface.

Our team can provide detailed manuals or on-site guidance.


Packaging & Delivery

  • Упаковка: Wooden pallets, iron frames, or steel boxes.

  • Protection: Anti-rust treatment and shock-proof padding.

  • Маркировка: Product name, part number, weight, and brand.

  • Shipping Methods: Sea freight, air freight, express delivery.

  • Lead Time: 7–25 working days.

We handle all necessary export documentation (CO, Form E, Packing List, Invoice, Bill of Lading, etc.)


Обеспечение качества

Every liner goes through:

  • Chemical composition analysis.

  • Hardness testing.

  • Dimensional verification.

  • Visual inspection for cracks or defects.

  • Final certification.

Our commitment: 100% pass rate before dispatch.


Our Export Markets

We export to over 60 countries worldwide:

  • North America: USA, Canada, Mexico

  • South America: Chile, Peru, Brazil

  • Europe: Germany, UK, Spain, France

  • Asia: Indonesia, India, Vietnam, Malaysia

  • Africa: South Africa, Egypt, Ghana

  • Middle East: UAE, Iran, Saudi Arabia

  • Oceania: Australia, New Zealand


Customer Reviews

“The cone crusher liners from Econe last 30% longer than the ones we used before. Excellent quality and price.”
Michael D., Mining Manager, Australia

“We ordered customized bowl liners for our Sandvik crusher. Fit was perfect. Performance is outstanding.”
Juan P., Quarry Owner, Chile


Вопросы и ответы

Q1: What’s the difference between a mantle and a bowl liner?
A: The mantle is the moving part that gyrates inside the fixed bowl liner to crush material.

Q2: How often should cone crusher liners be replaced?
A: Typically every 300–700 hours, depending on material hardness and liner quality.

Q3: Do you offer OEM part number matching?
A: Yes, we can manufacture liners based on OEM part numbers or drawings.

Q4: Can you deliver urgent orders?
A: Yes, with expedited production and air freight options.

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