Impact Crusher For Sale

Impact crusher is a high-efficiency crushing machine widely used in mining, cement, construction, and aggregate industries. Designed to crush medium-hard to hard materials such as limestone, granite, basalt, and concrete, impact crushers deliver consistent product size and high reduction ratios. The crusher utilizes the principle of impact energy to break down materials, making it ideal for primary, secondary, and tertiary crushing stages.

Whether you are operating a quarry, a recycling plant, or a cement manufacturing facility, our impact crushers provide a cost-effective and energy-efficient solution with robust design, superior wear resistance, and easy maintenance.

1. Introduction to Impact Crushers

Impact crushers are machines designed to reduce large rocks into smaller pieces using impact force. These crushers are particularly effective at crushing materials with a medium level of hardness, including but not limited to:

Limestone
Granite
Basalt
Coal
Concrete
Brick and rubble (for recycling)

There are two main types of impact crushers: horizontal shaft impactors (HSI) и vertical shaft impactors (VSI). This product page focuses on HSIs, which are commonly used in aggregate production and mining operations.

2. Working Principle

Impact crushers work by using a high-speed rotor with mounted blow bars (hammers) to throw materials against impact plates (also known as aprons). The process involves:

Feeding: Material is fed into the crusher chamber through a feed hopper.
Воздействие: The high-speed rotor throws the material against the aprons.
Reduction: The material is crushed by repeated collisions and is further broken down as it bounces back from the aprons.
Discharge: Once the material reaches the desired size, it exits the crusher from the bottom outlet.

This dynamic process creates cubic-shaped particles ideal for construction and road base applications.

3. Technical Specifications

Модель	Rotor Diameter (mm)	Rotor Width (mm)	Максимальный размер подачи (мм)	Производительность (т/ч)	Мощность (кВт)	Weight (t)
IC-100	1000	1050	≤350	50-100	75	9.5
IC-1210	1250	1050	≤400	80-160	110	14
IC-1315	1320	1500	≤500	120-250	200	19.5
IC-1515	1500	1500	≤600	160-300	250	24.5
IC-1620	1600	2000	≤700	200-450	315	32

Note: Custom models available based on client requirements.

4. Performance Features

✅ High Crushing Ratio

Impact crushers deliver superior reduction ratios of up to 20:1, enabling you to turn large feed into uniform final products.

✅ Cubical End Products

Produces consistent, cubical-shaped aggregates with minimal flaky particles – ideal for concrete and road base applications.

✅ Adjustable Discharge Size

Equipped with hydraulic or mechanical adjustment systems to control the size of final products easily.

✅ Energy Efficient

The optimized rotor speed and balanced structure reduce energy consumption, lowering operational costs.

✅ Easy Maintenance

Replaceable blow bars and liners, along with convenient access doors, ensure rapid servicing and less downtime.

✅ Safety Features

Advanced protection systems to prevent uncrushable material from damaging internal components.

5. Structural Design

Our impact crushers feature a heavy-duty design optimized for long service life:

Rotor: Precision-machined, dynamically balanced, and forged for extra strength.
Батончики: High-chrome alloy or manganese steel for extended durability.
Impact Plates (Aprons): Cast or welded steel with wear-resistant liners.
Frame: Rigid structure with reinforced steel plates and shock absorbers.
Bearings: High-performance, self-aligning spherical roller bearings.

Optional: Dust suppression systems and soundproofing insulation.

6. Wear Parts and Durability

Wear parts include:

Blow bars
Impact plates
Side liners
Rotor caps

We offer various materials for different crushing conditions:

High-Chrome Blow Bars: Excellent for abrasive applications.
Martensitic Steel Bars: Ideal for balanced wear and impact resistance.
Ceramic Inserts: For extreme wear scenarios.

All parts are engineered for long service life and easy replacement, reducing total cost of ownership (TCO).

7. Application Industries

Our impact crushers are widely used across multiple sectors:

Добыча: Ore crushing for gold, copper, iron, and more
Строительство: Aggregates for roads, bridges, and buildings
Цемент: Raw material crushing before milling
Переработка: Demolition debris, concrete, and asphalt
Energy: Coal crushing for thermal power plants
Chemical and Metallurgy

8. Installation and Maintenance

Installation

We provide detailed installation drawings and onsite guidance if required.
Units can be installed on steel or concrete foundations.
Modular designs available for skid-mounted or mobile setups.

Maintenance

Regular inspection and lubrication of bearings
Blow bar replacement every 300-800 hours depending on material
Wear plate checks every 500 hours

Our after-sales team can train your operators for routine and emergency maintenance.

9. Comparison with Other Crushers

Характеристика	Роторная дробилка	Щековая дробилка	Конусная дробилка	Молотковая дробилка
Final Shape	Кубический	Нерегулярные	Mostly cubical	Нерегулярные
Коэффициент уменьшения	High (up to 20:1)	Moderate	Moderate	High
Feed Size	Средний	Large	Средний	Small
Твердость материала	Medium-Hard	Hard	Hard	Средний
Приложения	Versatile	Primary Crushing	Secondary	Soft Materials
Maintenance	Средний	Низкий	High	Средний

10. Common Models and Capacity

Приложение	Модель	Capacity	Recommended For
Medium crushing	IC-100	50-100 TPH	Gravel plants
Secondary crushing	IC-1210	80-160 TPH	Limestone lines
Heavy-duty crushing	IC-1315	120-250 TPH	Cement & mining
High output	IC-1515	160-300 TPH	Quarry operations
Super heavy-duty	IC-1620	200-450 TPH	Metallurgical mines

11. Global Projects and Case Studies

🏗️ 500TPH Limestone Crushing Plant – Vietnam

Achieved 95% cubical product with minimal downtime.

🧱 Concrete Recycling Project – UAE

Replaced two cone crushers, reduced energy costs by 25%.

🔧 Iron Ore Crushing Line – South Africa

Installed IC-1515 model for primary and secondary crushing with outstanding wear life.

12. Customer Testimonials

“We replaced our old cone crusher with an IC-1315 impact crusher and saw immediate improvements in output quality and energy savings.”
– Alex Tan, Quarry Manager, Malaysia

“The blow bars last significantly longer than our previous models. Excellent customer support!”
– Jorge Ramos, Plant Operator, Mexico

“Our team installed the unit in less than two days with remote guidance. Highly recommended.”
– Yulia Petrova, Construction Supervisor, Kazakhstan

13. Frequently Asked Questions (FAQs)

Q1: What’s the maximum feed size of your impact crushers?
A: Up to 700mm, depending on the model.

Q2: What materials are your blow bars made of?
A: High-chrome, martensitic steel, or ceramic inserts.

Q3: Can I use this crusher for recycling concrete?
A: Yes, it is ideal for concrete, asphalt, and other recycled materials.

Q4: Do you offer spare parts and after-sales service?
A: Yes, we provide global support and readily available wear parts.

14. Why Choose Us

✅ 15+ years of manufacturing experience
✅ ISO and CE certified products
✅ Exported to 60+ countries
✅ In-house R&D and custom design services
✅ 24/7 customer support
✅ Competitive factory pricing
✅ Global spare parts supply network

15. Contact Us

📩 Электронная почта: Джон@cementplantpart.com
📞 Телефон: +86-15057941949
🌐 Сайт: www.cementplantpart.com
🏢 Factory Address: No. 88 Industrial Park, Yiwu, Zhejiang, China